Nutresa, one of Colombia’s most important food conglomerates, was facing a significant challenge at one of its distribution centers. Constant stoppages caused by failures in the curved synthetic‑belt conveyor were affecting operational efficiency and productivity. Seeking an effective and long‑lasting solution, Nutresa turned to Pladesan’s expertise—a company recognized for its innovative and customized solutions.
The curved synthetic‑belt conveyor used by Nutresa was experiencing repeated failures, causing continuous interruptions in the workflow of the distribution center. The need was clear; a conveyor chain with greater resistance to failures that could extend the interval between preventive maintenance cycles beyond the standard one‑year period.
At Pladesan, we understood the problem and proposed a solution that went beyond the standard options available on the market. In collaboration with Nutresa, Pladesan recommended an integrator with extensive experience in modifying conveyors for special applications. This integrator was responsible for carrying out the necessary adjustments directly at the client’s distribution center.
The conveyor chain designed by Pladesan was specifically created to meet the special requirements of product transport in Nutresa’s distribution center. This collaborative development process ensured that the solution not only met the technical requirements but also integrated seamlessly with the existing operations. The implementation had a significant and positive impact on Nutresa’s operations, and its benefits included:
Elimination of Failures:
The new solution completely eliminated the conveyor’s recurring failures, enabling an uninterrupted workflow.
Reduced Maintenance Frequency:
The preventive‑maintenance interval was extended to more than 12 months, far exceeding initial expectations and reducing operational costs.
Increase in Efficiency:
With fewer interruptions and a more reliable conveying system, the operational efficiency of the distribution center improved significantly.
The collaboration between Nutresa and Pladesan proved to be a success story, demonstrating how a customized and well‑executed solution can enhance operations and productivity. Pladesan not only resolved the immediate issue but also established a solid foundation for future improvements in Nutresa’s operational efficiency.
For more information about success stories and innovative solutions, visit our Open Development webpage.
